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Simple Structure And Stable Operation Single Drum Cooler For Chemical Industry
In industrial production, many materials need to be effectively cooled after processing to meet the requirements of subsequent processes or to ensure product quality.Single Drum Cooler is an important equipment designed for this purpose.
Single Drum Cooler
Single Drum Cooler is mainly composed of cylinder, transmission device, support device, feeding device, discharging device and cooling system. The material enters the slowly rotating cylinder from the feeding device, and the cylinder is equipped with a special lifting plate or platen structure. With the rotation of the cylinder, the material is constantly raised and sprinkled, and the cooling medium outside the cylinder (usually air or water) for full heat exchange, so as to achieve cooling. The cooled material is discharged from the discharging device.
Application Fields
1. In the cement production industry, it is the key equipment for cooling cement clinker. After the high-temperature calcined cement clinker comes out from the rotary kiln, it enters the single cylinder cooler for rapid cooling, which can not only improve the quality and grindability of cement clinker, but also recover the heat in the clinker and use it to preheat the air and so on, so as to improve the efficiency of energy utilisation.
2. In metallurgical industry, for some high temperature slag, metal particles and other materials cooling treatment, single-cylinder cooler can also play an important role.
3. In the chemical industry, the high temperature products after some chemical reactions also need to be cooled to stabilise their properties, and the single-cylinder cooler can meet this demand.
Advantages of the equipment
1. Efficient cooling: adopting unique structural design and heat exchange principle, it can realise rapid and uniform cooling of materials and improve production efficiency.
2. Simple structure: compared with other cooling equipment, the structure of single-cylinder cooler is relatively simple, easy to install, maintain and operate.
3. Stable operation: the equipment runs smoothly, with high reliability, and can run continuously for a long time, reducing downtime and maintenance costs.
4. Good energy-saving effect: through the reasonable heat exchange design and heat recycling system, it can effectively reduce energy consumption and save production cost.
5. Strong adaptability: it can be adapted to materials with different temperatures, humidity and granularity, as well as different production scale and process requirements.
Structural features
1. Cylinder design: the cylinder is made of high quality steel, with good heat resistance and wear resistance. The inner wall of the cylinder is set with reasonable lifting board or coping board, which can effectively lift the material and increase the contact area and time between the material and the cooling medium.
2. Transmission device: advanced transmission technology is adopted to ensure that the cylinder rotates at a stable speed and the power transmission is smooth and reliable.
3. Cooling system: the distribution and flow of the cooling medium are reasonably designed to ensure adequate heat exchange with the material. At the same time, the adjustment and control of the cooling system is flexible and convenient, and can be adjusted according to the temperature and cooling requirements of the material.
4. Feeding and discharging device: the feeding device is reasonably designed to ensure that the material enters the cylinder uniformly, avoiding material accumulation and blockage. Good sealing of discharging device can effectively prevent material leakage and heat dissipation.
Precautions
1. Installation and debugging: In the process of installation, make sure that all parts of the equipment are installed accurately and firmly, especially the level and verticality of the cylinder body should meet the requirements. When debugging, check the operation of the transmission device, cooling system, etc., to ensure the normal operation of the equipment.
2. Operation specification: the operator should be familiar with the operating procedures of the equipment, start and stop the equipment in accordance with the prescribed order. In the process of operation, pay attention to the control of feeding volume and feeding speed, to avoid cylinder overload or material accumulation.
3. Maintenance: Carry out regular maintenance on the equipment, including checking the wear and tear of the cylinder, cleaning up the lifting plate and the accumulation of material in the cylinder, checking the lubrication of the transmission parts, and so on. Timely replacement of serious wear and tear of parts to ensure the performance and life of the equipment.
4. Safety protection: when the equipment is running, pay attention to safety protection, avoid personnel contact with high temperature parts and rotating parts. Set up obvious safety warning signs around the equipment to prevent accidents.
5. Environmental factors: Consider the environmental factors of equipment operation, such as temperature and humidity. In the humid environment, pay attention to the anti-rust and anti-corrosion treatment of the equipment to ensure the normal operation of the equipment.
Factory Advantages
1. Factory direct sales with sufficient supply. We have our own factory equipment and complete product specifications. We offer one-stop spot purchase to meet your various needs.
2. Customized processing with guaranteed delivery time. We can customize the specifications and sizes according to customer requirements, and ship on time according to the delivery time.
3. Selling at factory price to save costs. Manufacturer's source of goods, eliminating intermediary price differences and cost savings, spot delivery, win-win cooperation.
We are pursuing a thin profit and we can give you a lower price than other trading companies. If the product is really suitable and can benefit you, the price is negotiable, please call or contact us by other ways to discuss in detail.
We will do our best to meet customers' needs and provide efficient and high quality Single drum cooler.We are based on honesty and put quality first. Our machines are manufactured in strict accordance with national and international standards, and we test each unit before delivery.
Parameter Table
Model | Power(kW) | Feed temperature(℃) | Speed(r/min) | Weight(t) | Size(L*W*H,mm) |
TT-SDC80-17 | 11 | ≤800 | 2-6 | 8 | 12500×2000×2200 |
TT-SDC80-18 | 18.5 | ≤800 | 2-6 | 12 | 14500×2200×2500 |
TT-SDC80-19 | 30 | ≤800 | 1.5 - 5 | 18 | 17500×2500×2800 |