TONTEN MACHINERY LIMITED
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High Degree Of Automation Single Drum Cooler In Food Processing Industry
In modern industrial production, the cooling treatment of materials is a crucial step. The Single Drum Cooler provides efficient and reliable cooling solutions for many industries with its professional design and excellent performance.
Product Introduction
Single Drum Cooler is a device specifically designed for cooling various materials. It exchanges heat between the material and the cooling medium through the rotational motion of the cylinder and the special internal structure, thereby reducing the temperature of the material. This device is widely used in industries such as cement, metallurgy, chemical engineering, and mining.
Expansion of Application Areas
In the production of building materials, for some high-temperature building material products such as ceramic particles, expanded perlite, etc., Single Drum Cooler can quickly cool the materials during its production process to ensure the quality and performance of the products.
In the environmental protection industry, single cylinder cooling machines can also play a role in the cooling treatment of waste incineration residues or other high-temperature waste, which helps to achieve safe disposal and resource recycling of waste.
In the food processing industry, for some food raw materials or finished products that have undergone high-temperature treatment, such as potato chips, cookies, etc., they need to be cooled before packaging and storage. Single Drum Cooler can meet the requirements of hygiene and efficient cooling in the food industry.
Equipment Advantages Display
1. Professional design: Designed and optimized professionally to meet the cooling needs of different industries and materials. Whether it is high temperature, high humidity, or materials with special physical and chemical properties, effective cooling can be achieved.
2. Efficient and energy-saving: By adopting advanced cooling technology and energy-saving design, energy consumption can be minimized while ensuring cooling effectiveness. For example, by optimizing the structure of the cylinder and the flow of the cooling medium, the heat exchange efficiency has been improved.
3. Stable operation: All components of the equipment are made of high-quality materials, processed and assembled with precision to ensure the stability and reliability of the equipment during long-term operation. Meanwhile, the maintenance of the equipment is relatively simple, reducing downtime caused by equipment failures.
4. Hygiene and Environmental Protection: In industries such as food and medicine that require high hygiene standards, Single Drum Coolers can use materials and structural designs that meet hygiene standards to ensure that the materials are not contaminated during the cooling process. At the same time, the noise and pollutant emissions generated by the equipment during operation also meet environmental protection requirements.
5. High degree of automation: Equipped with advanced automation control systems, it can achieve functions such as automatic start, stop, speed regulation, and monitoring of equipment. Operators can easily grasp the operating status of equipment through the control panel, improving production efficiency and management level.
Analysis of Structural Characteristics
1. Cylinder structure: The cylinder is made of high-quality steel plates and is equipped with wear-resistant lining plates inside, which improves the service life of the cylinder. The outer wall of the cylinder is usually insulated with thermal insulation materials to reduce heat loss. The lifting plate inside the cylinder adopts a special shape and arrangement, which can form a uniform material curtain inside the cylinder, increasing the contact area and time between the material and the cooling medium
2. Transmission device: The transmission device consists of a motor, a reducer, a coupling, and a transmission shaft. The motor adopts variable frequency speed regulation technology, which can adjust the speed of the cylinder according to the properties of the material and cooling requirements, achieving precise control. The reducer has a large transmission ratio and torque, ensuring stable operation of the equipment even under heavy loads.
3. Cooling system: The cooling system is designed according to different cooling media and process requirements. For air cooling, forced ventilation is usually used to send cold air into the cylinder through a fan for heat exchange with the material. For water cooling, specialized water jackets or spray devices are installed to ensure sufficient contact between water and materials for cooling. The cooling system is also equipped with temperature sensors and flow control valves, which can monitor and control the temperature and flow of the cooling medium in real time.
4. Feeding and discharging device: The feeding device adopts methods such as screw conveyor or vibrating feeder, which can achieve uniform and continuous feeding. The discharge device is equipped with a discharge valve and a sealing device to ensure smooth discharge and prevent material leakage. At the same time, the discharge device can also perform temperature detection as needed to timely grasp the cooling situation of the material.
Reminder of Precautions
1. Operation training: Operators must receive professional training before using the equipment, familiarize themselves with the structure, performance, operating procedures, and safety precautions of the equipment. Only trained and qualified personnel are allowed to operate the equipment.
2. Material characteristics: When handling different materials, it is necessary to fully understand the characteristics of the materials, such as temperature, humidity, particle size, viscosity, etc. Adjust the operating parameters of the equipment based on the characteristics of the material, such as cylinder speed, cooling medium flow rate, and temperature, to ensure the best cooling effect.
3. Regular inspection: Conduct a comprehensive inspection of the equipment on a regular basis, including the wear of the cylinder, lubrication of the transmission components, operation of the cooling system, safety of the electrical system, etc. Timely identify and resolve equipment issues to prevent small problems from escalating into major malfunctions.
4. Safety protection: When the equipment is running, attention should be paid to safety protection. It is strictly prohibited to carry out cleaning, maintenance, and upkeep work while the equipment is in operation. Operators should wear personal protective equipment such as safety helmets, work clothes, protective gloves, etc. Set up safety warning signs around the equipment to prevent unrelated personnel from approaching.
5. Emergency plan: Develop a comprehensive emergency plan and formulate corresponding emergency measures for possible equipment failures, power outages, fires, and other emergencies. Regularly conduct emergency plan drills to ensure quick and effective handling in case of emergencies and reduce losses.
Factory Advantages
1. Factory direct sales with sufficient supply. We have our own factory equipment and complete product specifications. We offer one-stop spot purchase to meet your various needs.
2. Customized processing with guaranteed delivery time. We can customize the specifications and sizes according to customer requirements, and ship on time according to the delivery time.
3. Selling at factory price to save costs. Manufacturer's source of goods, eliminating intermediary price differences and cost savings, spot delivery, win-win cooperation.
We are pursuing a thin profit and we can give you a lower price than other trading companies. If the product is really suitable and can benefit you, the price is negotiable, please call or contact us by other ways to discuss in detail.
We will do our best to meet customers' needs and provide efficient and high quality Single drum cooler.We are based on honesty and put quality first. Our machines are manufactured in strict accordance with national and international standards, and we test each unit before delivery.
Parameter Table
| Model | Cylinder diameter(mm) | Cylinder length(mm) | Speed(r/min) | Weight(t) | Size(L*W*H,mm) |
| TT-SDC60-35 | 1200 | 10000 | 2-6 | 8 | 12500×2000×2200 |
| TT-SDC60-36 | 1500 | 12000 | 2-6 | 12 | 14500×2200×2500 |
| TT-SDC60-37 | 2500 | 22000 | 1-4 | 45 | 25500×3200×3800 |
