Stable Rotary Drum Cooler For Building Materials Industry

Stable And Reliable Quality Rotary Drum Cooler For Building Materials Industry

In the current context of industrial production pursuing high efficiency, energy conservation, and environmental protection, the Single Drum Cooler has become the preferred equipment for cooling processes in many industries due to its unique advantages and excellent performance, leading the new trend in the cooling field.

Product Introduction
Single Drum Cooler is an efficient and energy-saving material cooling device that uses the rotational motion of the cylinder to allow sufficient heat exchange between the material and the cooling medium inside the cylinder, thereby achieving rapid cooling of the material. The equipment mainly consists of a cylinder, a transmission device, a support device, a feeding device, a discharging device, a cooling system, and a control system.

Widely applicable in various fields
In the chemical industry, it is often necessary to cool high-temperature materials during the production process of various chemical products such as fertilizers, plastics, rubber, etc. Single Drum Cooler can meet the high-precision requirements for material cooling in chemical production, ensuring the stability of product quality.
In the building materials industry, such as cement, glass, ceramics and other production processes, single tube cooling machines play a key role in cooling finished or semi-finished products. It can effectively reduce material temperature, improve product strength and performance.
In the food industry, for some high-temperature processed foods such as baked goods and canned foods, rapid cooling is required to ensure the taste and quality of the food. The hygienic design and efficient cooling capacity of Single Drum Cooler make it an ideal choice for the food industry.

Outstanding advantages of the equipment
1. Efficient cooling performance: Advanced cooling technology and optimized cylinder structure are adopted to achieve rapid and uniform cooling of materials. Compared with traditional cooling equipment, it greatly shortens the cooling time and improves production efficiency.
2. Energy conservation and consumption reduction: By designing the cooling system and heat recovery device reasonably, the waste heat during the cooling process is effectively utilized to reduce energy consumption. At the same time, the operating power of the equipment is relatively low, reducing the cost of electricity.
3. Stable and reliable quality: High quality materials and precise manufacturing processes are selected to ensure the long-term stable operation of the equipment. During the cooling process, the temperature and cooling rate of the material can be strictly controlled, ensuring the consistency and stability of product quality.
4. Environmental protection and hygiene: The equipment is designed and operated with full consideration of environmental and hygiene factors. Adopting a closed structure reduces material dust leakage and environmental pollution. Meanwhile, it is easy to clean and maintain, meeting the hygiene standards of industries such as food and medicine.
5. Intelligent control: Equipped with advanced control systems, it can achieve automated operation and remote monitoring of equipment. Operators can easily set and adjust the operating parameters of the equipment through the touch screen, monitor the real-time operating status of the equipment, and improve the efficiency and accuracy of production management.

Analysis of structural characteristics
1. High quality cylinder material: The cylinder is made of high-strength and corrosion-resistant alloy steel, which has good heat resistance and thermal conductivity. The inner wall of the cylinder has been specially treated to be smooth and wear-resistant, reducing the frictional resistance between the material and the cylinder and extending the service life of the equipment.
2. Unique material lifting device: The cylinder body is equipped with carefully designed material lifting plates, which adopt special shapes and arrangements. During the rotation of the cylinder, the lifting plate can continuously lift and scatter the material, allowing it to fully contact the cooling medium and improve the heat exchange efficiency.
3. Precise transmission system: The transmission device adopts high-efficiency motors and reducers, matched with high-quality couplings and transmission shafts. The transmission system runs smoothly with low noise, providing sufficient torque and speed to ensure the normal rotation of the cylinder. Meanwhile, by adopting variable frequency speed regulation technology, the rotational speed of the cylinder can be flexibly adjusted according to actual production needs.
4. Reasonable cooling system layout: The cooling system is optimized and designed according to different cooling media and process requirements. Whether it is air cooling or water cooling, it can ensure that the cooling medium is evenly distributed on the outer wall or inside of the cylinder, and effectively exchanges heat with the material. The cooling system is also equipped with temperature sensors and flow control valves, which can monitor and adjust the parameters of the cooling medium in real time.
5. Scientific feeding and discharging design: The feeding device adopts advanced feeding methods, which can achieve uniform and continuous feeding, avoiding material blockage and accumulation. The discharge device is equipped with a sealing device and a discharge mechanism to ensure smooth discharge and temperature control of the material. Meanwhile, the discharge port can be customized as needed to facilitate connection with subsequent production equipment.

Precautions Warning
1. Equipment installation and foundation: When installing equipment, it is necessary to ensure that the foundation of the equipment is firm, flat, and able to withstand the weight and vibration of the equipment during operation. The installation location should be reasonable, taking into account the space for equipment operation, maintenance, and repair. At the same time, correct installation should be carried out according to the installation drawings and technical requirements of the equipment to ensure the installation accuracy and connection reliability of each component.
2. Selection and treatment of cooling medium: Select the appropriate cooling medium based on the characteristics of the material and cooling requirements. For water cooling, attention should be paid to the treatment of water quality to prevent the formation of scale and corrosion of equipment. Regularly check the quality and flow rate of the cooling medium to ensure the stability of the cooling effect.
3. Operation and monitoring: Before operating the equipment, operators should be familiar with the operating procedures and control processes of the equipment. When starting the equipment, the operation should be carried out in sequence, starting the cooling system first, then starting the transmission device, gradually increasing the feeding amount. During operation, it is important to closely monitor the operating parameters of the equipment, such as temperature, pressure, speed, and the cooling effect of the materials. If any abnormal situation is found, the machine should be stopped for inspection in a timely manner, and the fault should be eliminated before restarting.
4. Maintenance and Overhaul: Develop regular maintenance plans to perform daily maintenance, regular inspections, and upkeep of equipment. This includes cleaning the accumulated material inside the cylinder, inspecting the wear of the lifting plate and cylinder, lubricating the transmission components, and checking the sealing of the cooling system. Regularly conduct comprehensive maintenance on equipment, replace severely worn components, and ensure the performance and safe operation of the equipment.
5. Safety protection and emergency plan: During equipment operation, attention should be paid to safety protection. Set up necessary safety protection devices, such as guardrails, emergency stop buttons, etc. Operators should wear personal protective equipment and comply with safety operating procedures. At the same time, develop comprehensive emergency plans, formulate corresponding emergency measures for possible equipment failures, power outages, fires, and other emergencies, conduct regular drills, ensure that emergency situations can be quickly and effectively handled, and ensure the safety of personnel and equipment.

Factory Advantages

1. Factory direct sales with sufficient supply. We have our own factory equipment and complete product specifications. We offer one-stop spot purchase to meet your various needs.

2. Customized processing with guaranteed delivery time. We can customize the specifications and sizes according to customer requirements, and ship on time according to the delivery time.

3. Selling at factory price to save costs. Manufacturer's source of goods, eliminating intermediary price differences and cost savings, spot delivery, win-win cooperation.

We are pursuing a thin profit and we can give you a lower price than other trading companies. If the product is really suitable and can benefit you, the price is negotiable, please call or contact us by other ways to discuss in detail.

We will do our best to meet customers' needs and provide efficient and high quality Single drum cooler.We are based on honesty and put quality first. Our machines are manufactured in strict accordance with national and international standards, and we test each unit before delivery.

Parameter Table